Total Productive Maintenance
Master Total Productive Maintenance implementation and drive manufacturing excellence through our comprehensive training program. Excel in TPM principles, equipment effectiveness optimization, and maintenance strategies under expert guidance. Enroll in our specialized curriculum designed for manufacturing professionals seeking to eliminate losses, reduce defects, and build sustainable improvement culture.
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Corporate Pricing
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Training Provider Pricing
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What you'll learn
- Implement autonomous maintenance using the seven-step model systematically
- Develop TPM implementation roadmaps with phased approaches and milestones
- Build sustainable TPM culture through leadership and cross-functional teams
- Design comprehensive planned and predictive maintenance programs successfully
- Calculate and interpret Overall Equipment Effectiveness metrics for improvement
- Apply TPM principles and eight pillars to manufacturing environments effectively
- Conduct root cause analysis using Why-Why, fishbone, and 4M techniques
Why should you attend?
This comprehensive training program provides participants with a thorough understanding of Total Productive Maintenance (TPM) principles and their practical application in manufacturing environments. The course begins with foundational concepts, exploring the evolution and global adoption of TPM, its synergy with lean manufacturing, and strategic objectives of achieving zero losses and zero defects. Participants will master the eight pillars of TPM, with detailed focus on focused improvement, autonomous maintenance, planned maintenance, and quality maintenance. The program emphasizes organizational structure and leadership requirements for successful TPM implementation, including cross-functional team formation and the establishment of TPM promotion offices. Practical skills development includes workplace organization through 5S methodology, Overall Equipment Effectiveness (OEE) calculation and interpretation, and comprehensive maintenance strategies. Participants will learn to identify and analyze equipment losses, apply root cause analysis techniques, and implement the seven-step autonomous maintenance model. Advanced topics cover predictive maintenance techniques, quality maintenance for zero defects, and early equipment management. The course integrates hands-on workshops, case studies, and group activities to reinforce learning. Participants will develop action planning and roadmapping skills, learn to build sustainable TPM culture, and understand the application of TPM principles to office environments. The program concludes with comprehensive audit and review processes, ensuring participants can sustain TPM gains and drive continuous improvement initiatives.
Course Syllabus
Day 1 - TPM Foundations & Principles
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 1
Day 2 - Equipment Performance & Maintenance
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 2
Day 3 - Implementation & Culture Development
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 3
Ratings and Reviews
Instructor
Instructor
Instructor
Dr. Esther Suria Kala is a highly accomplished ICT consultant and corporate trainer with nearly 30 years of extensive experience in information technology, project management, and organizational development. As the founder of Angel Software Solutions, she has established herself as a versatile and dedicated professional who delivers cutting-edge training solutions across Malaysia and internationally.
Her academic credentials are exceptional, including a PhD in Psychology with a focus on Human Behaviour and Human Resources, an MBA in Finance, and degrees in both Computer Science and Human Resources. Currently pursuing a second PhD in IT Information Security, Dr. Esther demonstrates an unwavering commitment to continuous learning and staying at the forefront of technological advancement. Her educational foundation is complemented by an impressive array of professional certifications, including Microsoft Certified Trainer (MCT), CISSP, ITIL, SAP Certified Associate, Certified Cyber Security Professional, Data Scientist, AI Engineering, and ECBA certifications.
Dr. Esther's technical expertise spans an extensive range of domains, from traditional programming languages like Java, C++, and PHP to modern technologies including Python, AI coding, machine learning, RPA, and IR 4.0 microservices. She is proficient in database management systems including Microsoft SQL Server and Oracle, web development frameworks, and enterprise solutions like SAP Crystal Reports and SharePoint Server. Her knowledge extends to cybersecurity, ethical hacking, network administration, and data analytics, making her uniquely qualified to address both technical and strategic business challenges.
As a trainer, Dr. Esther excels in bridging the gap between technical complexity and practical application. She delivers comprehensive training programs for both IT and non-IT professionals, covering everything from software development and cloud computing to soft skills such as digital marketing, business analysis, customer service, and project management. Her ability to communicate effectively in both English and Bahasa Malaysia enables her to connect with diverse audiences across different organizational levels.
Her impressive client portfolio includes leading organizations such as Maybank, Telekom Malaysia, Malaysian Airlines, Tenaga Nasional Berhad, Bank Negara, Ministry of Education, Ministry of Finance, and numerous multinational corporations. This extensive experience across banking, telecommunications, government, aviation, and technology sectors demonstrates her adaptability and deep understanding of varied industry requirements. Recognized with the Outstanding Achievement Award in Information Technology from University Malaya in 2013, Dr. Esther continues to empower organizations through innovative training solutions that drive digital transformation and professional excellence.
FAQ
Frequently Asked Questions About This Course
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Why should you attend?
This comprehensive training program provides participants with a thorough understanding of Total Productive Maintenance (TPM) principles and their practical application in manufacturing environments. The course begins with foundational concepts, exploring the evolution and global adoption of TPM, its synergy with lean manufacturing, and strategic objectives of achieving zero losses and zero defects. Participants will master the eight pillars of TPM, with detailed focus on focused improvement, autonomous maintenance, planned maintenance, and quality maintenance. The program emphasizes organizational structure and leadership requirements for successful TPM implementation, including cross-functional team formation and the establishment of TPM promotion offices. Practical skills development includes workplace organization through 5S methodology, Overall Equipment Effectiveness (OEE) calculation and interpretation, and comprehensive maintenance strategies. Participants will learn to identify and analyze equipment losses, apply root cause analysis techniques, and implement the seven-step autonomous maintenance model. Advanced topics cover predictive maintenance techniques, quality maintenance for zero defects, and early equipment management. The course integrates hands-on workshops, case studies, and group activities to reinforce learning. Participants will develop action planning and roadmapping skills, learn to build sustainable TPM culture, and understand the application of TPM principles to office environments. The program concludes with comprehensive audit and review processes, ensuring participants can sustain TPM gains and drive continuous improvement initiatives.
What you'll learn
- Implement autonomous maintenance using the seven-step model systematically
- Develop TPM implementation roadmaps with phased approaches and milestones
- Build sustainable TPM culture through leadership and cross-functional teams
- Design comprehensive planned and predictive maintenance programs successfully
- Calculate and interpret Overall Equipment Effectiveness metrics for improvement
- Apply TPM principles and eight pillars to manufacturing environments effectively
- Conduct root cause analysis using Why-Why, fishbone, and 4M techniques
Course Syllabus
Day 1 - TPM Foundations & Principles
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 1
Day 2 - Equipment Performance & Maintenance
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 2
Day 3 - Implementation & Culture Development
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 3
Public Pricing
Corporate Pricing
Pax:
Training Provider Pricing
Pax:
Features
Subsidies
Ratings and Reviews
Instructors
Dr. Esther Suria Kala is a highly accomplished ICT consultant and corporate trainer with nearly 30 years of extensive experience in information technology, project management, and organizational development. As the founder of Angel Software Solutions, she has established herself as a versatile and dedicated professional who delivers cutting-edge training solutions across Malaysia and internationally.
Her academic credentials are exceptional, including a PhD in Psychology with a focus on Human Behaviour and Human Resources, an MBA in Finance, and degrees in both Computer Science and Human Resources. Currently pursuing a second PhD in IT Information Security, Dr. Esther demonstrates an unwavering commitment to continuous learning and staying at the forefront of technological advancement. Her educational foundation is complemented by an impressive array of professional certifications, including Microsoft Certified Trainer (MCT), CISSP, ITIL, SAP Certified Associate, Certified Cyber Security Professional, Data Scientist, AI Engineering, and ECBA certifications.
Dr. Esther's technical expertise spans an extensive range of domains, from traditional programming languages like Java, C++, and PHP to modern technologies including Python, AI coding, machine learning, RPA, and IR 4.0 microservices. She is proficient in database management systems including Microsoft SQL Server and Oracle, web development frameworks, and enterprise solutions like SAP Crystal Reports and SharePoint Server. Her knowledge extends to cybersecurity, ethical hacking, network administration, and data analytics, making her uniquely qualified to address both technical and strategic business challenges.
As a trainer, Dr. Esther excels in bridging the gap between technical complexity and practical application. She delivers comprehensive training programs for both IT and non-IT professionals, covering everything from software development and cloud computing to soft skills such as digital marketing, business analysis, customer service, and project management. Her ability to communicate effectively in both English and Bahasa Malaysia enables her to connect with diverse audiences across different organizational levels.
Her impressive client portfolio includes leading organizations such as Maybank, Telekom Malaysia, Malaysian Airlines, Tenaga Nasional Berhad, Bank Negara, Ministry of Education, Ministry of Finance, and numerous multinational corporations. This extensive experience across banking, telecommunications, government, aviation, and technology sectors demonstrates her adaptability and deep understanding of varied industry requirements. Recognized with the Outstanding Achievement Award in Information Technology from University Malaya in 2013, Dr. Esther continues to empower organizations through innovative training solutions that drive digital transformation and professional excellence.
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FAQ
Frequently Asked Questions About This Course
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