Preventing Failures with Failure Mode Effect Analysis for Sustainable Quality

Zaini Shafie is a highly accomplished technical trainer and quality management professional with over 36 years of combined experience in manufacturing, quality assurance, and technical vocational education and training (TVET). As an HRD Corp Accredited Trainer, Zaini brings a unique blend of hands-on industrial expertise and proven teaching capabilities that enable him to deliver impactful, practical training solutions to organizations across various sectors. With 20 years of dedicated experience in manufacturing, quality control, and process improvement, Zaini has established himself as a subject matter expert in precision engineering and aerospace quality standards. His impressive achievements include obtaining the first NADCAP approval for M&I AC7130 with zero findings, demonstrating his exceptional understanding of stringent aerospace quality requirements. As a certified IASSC Lean Six Sigma Black Belt, he has successfully led numerous KAIZEN and cost-saving projects, driving operational excellence and efficiency improvements throughout his career. His expertise extends to advanced quality methodologies including Geometric Dimensioning & Tolerancing (GD&T) Y14.5, for which he holds Boeing certification, as well as AS9100D and ISO9000 internal auditing. Zaini's academic credentials are equally impressive, holding a Postgraduate degree in Engineering Business Management from the prestigious University of Warwick and a Bachelor of Mechanical Engineering with Second Class Upper Honours from Universiti Teknologi Malaysia (UTM). This strong educational foundation, combined with professional certifications including Craftsman Certification in Precision Machining, positions him as a well-rounded technical educator capable of bridging theoretical concepts with practical applications. For the past 16 years, Zaini has dedicated himself to technical training, developing and delivering comprehensive programs covering critical quality and manufacturing topics. His training portfolio includes specialized courses in Metrology, MSA/GR&R, SPC, FMEA, Control Plans, AS9102 FAI Requirements, AS9103 Variation Management, and NADCAP standards. His teaching approach emphasizes practical problem-solving, real-world applications, and continuous improvement methodologies, ensuring participants gain immediately applicable skills that drive organizational performance and compliance with international quality standards.