Comprehensive Quality Control Mastery: Essential Tools & Techniques for Manufacturing Excellence

Achieve manufacturing excellence with our Comprehensive Quality Control Mastery course. Guided by industry experts, this training program equips you with essential tools like Five-Why Analysis, Fault Tree Analysis, Fishbone Diagrams, and Statistical Process Control techniques. Elevate your team's performance through practical applications and case studies designed to foster a culture of continuous quality improvement.

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beginner
Comprehensive Quality Control Mastery: Essential Tools & Techniques for Manufacturing Excellence
We price match

Public Pricing

MYR 3500

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 13000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 4800
Material Fees: MYR 400
Total Fees: MYR 5200

Features

2 days
14 modules
10 intakes
Full life-time access
English

Subsidies

HRDC Claimable logo

What you'll learn

  • Understand fundamental principles of quality control in manufacturing
  • Master Five-Why Analysis for effective root cause identification
  • Integrate advanced Fault Tree Analysis techniques into daily operations
  • Conduct comprehensive Failure Modes and Effects Analysis (FMEA)
  • Apply Statistical Process Control (SPC) methods to enhance manufacturing processes
  • Develop strategies for building a culture of quality among teams
  • Learn how to link FMEA with FTA for robust system failure prevention

Why should you attend?

In this course, participants will dive deep into the essential tools and techniques required for achieving manufacturing excellence through comprehensive quality control. The program begins with an introduction to the core principles of quality control in manufacturing, highlighting its importance and the myriad benefits of effective quality management. This foundational knowledge sets the stage for more advanced topics, ensuring that participants have a solid understanding of the basics before moving forward. The course then explores the Five-Why Analysis, a powerful tool for root cause identification. Participants will learn both the theoretical underpinnings and practical applications of this method, followed by strategies for integrating it into daily operations through case studies and real-world examples. This hands-on approach ensures that learners can effectively implement these techniques within their teams. Next, the curriculum covers Fault Tree Analysis (FTA) fundamentals and advanced techniques. Learners will gain expertise in conducting FTA, utilizing Boolean algebra, and interpreting results for practical implementation. Case studies provide concrete examples of successful FTA application in manufacturing settings. Additional modules focus on integrating Fishbone Diagrams with Five-Why Analysis, conducting Failure Modes and Effects Analysis (FMEA), and linking FMEA with FTA for a comprehensive approach to preventing system failures. Statistical Process Control (SPC) techniques are also covered, along with strategies for building a culture of quality within teams. The course concludes with a wrap-up session that recaps key learnings and offers implementation strategies to ensure continuous improvement in quality controls.

Course Syllabus

Day 1 - Quality Control Fundamentals
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Day 2 - Advanced Analysis Techniques
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2

Instructor

Loading...
Tarun Sukhani Founder & CTO Teaching

Tarun Sukhani is a distinguished professional trainer and consultant with over 25 years of comprehensive industry experience spanning multinational corporations across the US, Europe, Asia, South America, and the Middle East. His extensive background encompasses senior executive roles including CIO/CTO, director, and board member positions at renowned organizations such as Dell, AMD, and Experian, as well as regional conglomerates like Indra in Asia Pacific. This diverse corporate experience provides him with unique insights into enterprise-level challenges and solutions across multiple business functions including HR, Finance, Operations, Sales, Risk Management, Engineering, and Accounting. As a highly sought-after trainer, Tarun specializes in an impressive array of cutting-edge technologies and methodologies. His expertise spans Agile/Scrum/SAFe frameworks, enterprise architecture (TOGAF/COBIT/ITIL), cybersecurity (CISSP/CEH/CISO), project management (PRINCE2/PMP), Big Data technologies (Hadoop/Spark), Data Science with Python and R, DevOps practices, Machine Learning/AI, cloud computing, blockchain technologies, and modern development frameworks. This comprehensive skill set enables him to deliver training across the entire technology spectrum, from foundational concepts to advanced implementations. His training delivery extends throughout the Asia Pacific region, including Malaysia, Indonesia, Philippines, Thailand, and Singapore, where he has successfully conducted workshops and training programs for both large enterprises and SMEs. Tarun's client portfolio includes industry leaders such as Dell, AMD, Western Digital, Singtel, CIMB, Digi, Tenaga Nasional, and Sime Darby, demonstrating his ability to work with diverse organizational cultures and technical requirements. Academically, Tarun holds exceptional credentials including an MSc in Information Systems and MBA in Finance and Operations Management from Loyola University Chicago, where he graduated summa cum laude with Beta Gamma Sigma and Alpha Sigma Nu honors. His educational foundation is further strengthened by Bachelor's degrees in Biology, Math, Computer Science, and Business Administration, plus advanced programs from MIT and Stanford in AI, Blockchain, and Entrepreneurship. His extensive certifications as an Agile/Scrum trainer, Java/.NET developer, Machine Learning specialist, and InfoSec expert validate his technical proficiency and commitment to continuous learning, making him an ideal trainer for organizations seeking comprehensive technology education and transformation guidance.'

21 Students
245 Courses
English, Malay, Spanish
25 Years

Instructor

Loading...
Zaini Shafie TVET Consultant and Trainer Teaching

Zaini Shafie is a highly experienced and accomplished technical trainer with an extensive background in manufacturing, quality, and process improvement. With a robust career spanning over two decades, Zaini has dedicated 16 years to training within the Technical and Vocational Education and Training (TVET) sector. His academic credentials include a Postgraduate degree in Engineering Business Management from Warwick University, obtained in 2009, and a Bachelor of Mechanical Engineering with Second Class Upper Honours from Universiti Teknologi Malaysia (UTM), completed in 2004. These qualifications have laid a strong foundation for his expertise in engineering and business management. Zaini's professional achievements are notable, including obtaining the first NADCAP approval for M&I AC7130 with zero findings, showcasing his commitment to excellence and precision. He has also played pivotal roles as a facilitator and project leader in LEAN Six-Sigma, KAIZEN, and cost-saving projects, demonstrating his ability to drive efficiency and innovation within organizations. His skills are further validated by his professional qualifications as an IASSC Lean Six Sigma Black Belt, Certified GD&T Y14.5 Boeing specialist, Craftsman Certification in Precision Machining, and Internal Auditor for AS9100D & ISO9000 standards. As an HRD Corp Accredited Trainer, Zaini offers a comprehensive range of training programs that cater to various aspects of manufacturing and quality assurance. His courses include Geometric Dimensioning & Tolerancing Y14.5, Metrology & Basic Measuring Instruments, MSA/GR&R, SPC & Process Capability, 5’S Workplace Organization, the 7 QC Tools/Advance techniques, Lean Manufacturing/Lean Six Sigma methodologies, RCCA strategies, Control Plan development, FMEA analysis, Poka Yoke/Mistake Proofing techniques, AS9103 Variation Management of Key Characteristics, AS9102 FAI Requirements compliance, and NADCAP M&I standards. Zaini's dedication to continuous improvement is evident through his numerous certifications as a trainer across various disciplines. His ability to impart knowledge effectively makes him an invaluable asset to any organization seeking to enhance their technical capabilities and operational efficiencies.

3 Courses
English

Minimum Qualification

undergraduate

Target Audience

students
entry level
engineers
mid level managers
senior managers

Methodologies

lecture
slides
case studies
labs
group discussion
q&A

Instructor Reviews

Tarun Sukhani Founder & CTO
review avatar
Michael Wong Shen Kai
3 years ago
3 years ago

He was indeed very skilled, knowledgeable and passionate in the data science realm. I was impressed with his business know-how (how the world economy works and how all things can be explain with data, with/without bias) and technical skills in converting data into insights. I will not hesitate to recommend Tarun for any data science related training as I would like to attend more classes myself to learn from the best of the best.

review avatar
Anak Agung
3 years ago
3 years ago

I attended one of Tarun's Data Science course in Jakarta (CDSS). He was a professional trainer & very knowledgeable in Data Science. In his course, Tarun gave many practical examples & valuable information regarding how to conduct Data Science & it's related components (e.g. Software & Deployment Architecture). In addition to those lessons, he also gave very useful insights on building a career as a Data Scientist.

review avatar
Pei Cher Chai
3 years ago
3 years ago

Attended "Blockchain Training: An Overview for Business Professionals" conducted by Dr. Tarun. The reference materials are very comprehensive and an excellent means of conveying information. I was very impressed with how this technology works and adapted into business

review avatar
LJ Ong
3 years ago
3 years ago

He shared his professional insights on data science with a sense of humor that cleared up so many of my questions about the content and real-world applications. Information, tools, and resources given are very useful

review avatar
Aamer S
3 years ago
3 years ago

His knowledge of multiple subjects exceeds far greater than that of any IT or non-IT person I have met or interacted with in a long time. The breadth and depth of the subject matter he has acquired is exemplary.

review avatar
Jovyn Kim
3 years ago
3 years ago

Training with Tarun has been awesome. He’s super knowledgable, funny, empathetic and a great educator in general. As someone who didn’t come from a computer science background, his teachings didn’t make me feel stupid or impossible to eventually arrive at being a competent developer. I could understand him as he communicates well & has helped me see the big picture of the computer science field beyond the scope of syntaxes. If you similarly did not come from a CS background and hope to transition into the world of programming but struggle to learn on your own, understand all the foreign & abstract concepts and connect the dots, I think the right person to guide you on your journey would make a big difference. Having someone who’s deep in the field with many years of experience narrow and communicate the relevant areas to focus would also close a big gap from having to struggle and figure out a lot of things on your own. Being able to maintain your interest during your learning journey is important too, thus finding that someone is important. All in all, I would wholeheartedly recommend Tarun and the backend course I took.

review avatar
Srikanth K
3 years ago
3 years ago

Tarun is a results-driven & inspirational technology leader with a clear vision, direction, and broad-based technology expertise. He is passionate, intuitive, engaged, pragmatic, systematic, agile. His experiences span from small start-ups to complex, global companies, from being technical lead to technical strategist to being the leader of larger group of architecture and engineering teams. Much of his experiences are in the area of Java, Scala, Machine Learning, Neural Networks, Cloud Computing, Data Science and what not. I am truly amazed to experience his breadth & depth of technological expertise and pleasure to be part of his team.

review avatar
Zulfikri Y
3 years ago
3 years ago

Tarun is very passionate on the domains and gave numerous insights to support critical business decisions and develop data products to transform daily encounters and processes. He was a professional trainer & very knowledgeable in Data Science. His material is presented through a sequence of brief lectures, interactive demonstrations, great hands-on exercises, and discussions.

review avatar
Marti Sigi
5 years ago
5 years ago

We’ve been collaborated many times in doing courses for the accountants. He spoke to quiet number of event in our company with various topic regards to accountants need. The collaboration was very smooth and his session definitely made a huge impact on our success. Mr Tarun is a great Professional!

review avatar
Pravena K
3 years ago
3 years ago

Mr. Tarun is a driven, hardworking, and knowledgeable entrepreneur in his field." A broad-minded trainer who embraces change and inspires people to do better every day. Mr. Tarun sets a good example by being enthusiastic and dedicated, and he inspires and motivates others. I am delighted to be working for such personnel

FAQs

Why should you attend?

In this course, participants will dive deep into the essential tools and techniques required for achieving manufacturing excellence through comprehensive quality control. The program begins with an introduction to the core principles of quality control in manufacturing, highlighting its importance and the myriad benefits of effective quality management. This foundational knowledge sets the stage for more advanced topics, ensuring that participants have a solid understanding of the basics before moving forward. The course then explores the Five-Why Analysis, a powerful tool for root cause identification. Participants will learn both the theoretical underpinnings and practical applications of this method, followed by strategies for integrating it into daily operations through case studies and real-world examples. This hands-on approach ensures that learners can effectively implement these techniques within their teams. Next, the curriculum covers Fault Tree Analysis (FTA) fundamentals and advanced techniques. Learners will gain expertise in conducting FTA, utilizing Boolean algebra, and interpreting results for practical implementation. Case studies provide concrete examples of successful FTA application in manufacturing settings. Additional modules focus on integrating Fishbone Diagrams with Five-Why Analysis, conducting Failure Modes and Effects Analysis (FMEA), and linking FMEA with FTA for a comprehensive approach to preventing system failures. Statistical Process Control (SPC) techniques are also covered, along with strategies for building a culture of quality within teams. The course concludes with a wrap-up session that recaps key learnings and offers implementation strategies to ensure continuous improvement in quality controls.

What you'll learn

  • Understand fundamental principles of quality control in manufacturing
  • Master Five-Why Analysis for effective root cause identification
  • Integrate advanced Fault Tree Analysis techniques into daily operations
  • Conduct comprehensive Failure Modes and Effects Analysis (FMEA)
  • Apply Statistical Process Control (SPC) methods to enhance manufacturing processes
  • Develop strategies for building a culture of quality among teams
  • Learn how to link FMEA with FTA for robust system failure prevention

Course Syllabus

Day 1 - Quality Control Fundamentals
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Day 2 - Advanced Analysis Techniques
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2

Instructor Reviews

Tarun Sukhani Founder & CTO
review avatar
Michael Wong Shen Kai
3 years ago
3 years ago

He was indeed very skilled, knowledgeable and passionate in the data science realm. I was impressed with his business know-how (how the world economy works and how all things can be explain with data, with/without bias) and technical skills in converting data into insights. I will not hesitate to recommend Tarun for any data science related training as I would like to attend more classes myself to learn from the best of the best.

review avatar
Anak Agung
3 years ago
3 years ago

I attended one of Tarun's Data Science course in Jakarta (CDSS). He was a professional trainer & very knowledgeable in Data Science. In his course, Tarun gave many practical examples & valuable information regarding how to conduct Data Science & it's related components (e.g. Software & Deployment Architecture). In addition to those lessons, he also gave very useful insights on building a career as a Data Scientist.

review avatar
Pei Cher Chai
3 years ago
3 years ago

Attended "Blockchain Training: An Overview for Business Professionals" conducted by Dr. Tarun. The reference materials are very comprehensive and an excellent means of conveying information. I was very impressed with how this technology works and adapted into business

review avatar
LJ Ong
3 years ago
3 years ago

He shared his professional insights on data science with a sense of humor that cleared up so many of my questions about the content and real-world applications. Information, tools, and resources given are very useful

review avatar
Aamer S
3 years ago
3 years ago

His knowledge of multiple subjects exceeds far greater than that of any IT or non-IT person I have met or interacted with in a long time. The breadth and depth of the subject matter he has acquired is exemplary.

review avatar
Jovyn Kim
3 years ago
3 years ago

Training with Tarun has been awesome. He’s super knowledgable, funny, empathetic and a great educator in general. As someone who didn’t come from a computer science background, his teachings didn’t make me feel stupid or impossible to eventually arrive at being a competent developer. I could understand him as he communicates well & has helped me see the big picture of the computer science field beyond the scope of syntaxes. If you similarly did not come from a CS background and hope to transition into the world of programming but struggle to learn on your own, understand all the foreign & abstract concepts and connect the dots, I think the right person to guide you on your journey would make a big difference. Having someone who’s deep in the field with many years of experience narrow and communicate the relevant areas to focus would also close a big gap from having to struggle and figure out a lot of things on your own. Being able to maintain your interest during your learning journey is important too, thus finding that someone is important. All in all, I would wholeheartedly recommend Tarun and the backend course I took.

review avatar
Srikanth K
3 years ago
3 years ago

Tarun is a results-driven & inspirational technology leader with a clear vision, direction, and broad-based technology expertise. He is passionate, intuitive, engaged, pragmatic, systematic, agile. His experiences span from small start-ups to complex, global companies, from being technical lead to technical strategist to being the leader of larger group of architecture and engineering teams. Much of his experiences are in the area of Java, Scala, Machine Learning, Neural Networks, Cloud Computing, Data Science and what not. I am truly amazed to experience his breadth & depth of technological expertise and pleasure to be part of his team.

review avatar
Zulfikri Y
3 years ago
3 years ago

Tarun is very passionate on the domains and gave numerous insights to support critical business decisions and develop data products to transform daily encounters and processes. He was a professional trainer & very knowledgeable in Data Science. His material is presented through a sequence of brief lectures, interactive demonstrations, great hands-on exercises, and discussions.

review avatar
Marti Sigi
5 years ago
5 years ago

We’ve been collaborated many times in doing courses for the accountants. He spoke to quiet number of event in our company with various topic regards to accountants need. The collaboration was very smooth and his session definitely made a huge impact on our success. Mr Tarun is a great Professional!

review avatar
Pravena K
3 years ago
3 years ago

Mr. Tarun is a driven, hardworking, and knowledgeable entrepreneur in his field." A broad-minded trainer who embraces change and inspires people to do better every day. Mr. Tarun sets a good example by being enthusiastic and dedicated, and he inspires and motivates others. I am delighted to be working for such personnel

We price match

Public Pricing

MYR 3500

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 13000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 4800
Material Fees: MYR 400
Total Fees: MYR 5200

Features

2 days
14 modules
10 intakes
Full life-time access
English

Subsidies

HRDC Claimable logo

Instructors

Loading...
Tarun Sukhani Founder & CTO Teaching

Tarun Sukhani is a distinguished professional trainer and consultant with over 25 years of comprehensive industry experience spanning multinational corporations across the US, Europe, Asia, South America, and the Middle East. His extensive background encompasses senior executive roles including CIO/CTO, director, and board member positions at renowned organizations such as Dell, AMD, and Experian, as well as regional conglomerates like Indra in Asia Pacific. This diverse corporate experience provides him with unique insights into enterprise-level challenges and solutions across multiple business functions including HR, Finance, Operations, Sales, Risk Management, Engineering, and Accounting. As a highly sought-after trainer, Tarun specializes in an impressive array of cutting-edge technologies and methodologies. His expertise spans Agile/Scrum/SAFe frameworks, enterprise architecture (TOGAF/COBIT/ITIL), cybersecurity (CISSP/CEH/CISO), project management (PRINCE2/PMP), Big Data technologies (Hadoop/Spark), Data Science with Python and R, DevOps practices, Machine Learning/AI, cloud computing, blockchain technologies, and modern development frameworks. This comprehensive skill set enables him to deliver training across the entire technology spectrum, from foundational concepts to advanced implementations. His training delivery extends throughout the Asia Pacific region, including Malaysia, Indonesia, Philippines, Thailand, and Singapore, where he has successfully conducted workshops and training programs for both large enterprises and SMEs. Tarun's client portfolio includes industry leaders such as Dell, AMD, Western Digital, Singtel, CIMB, Digi, Tenaga Nasional, and Sime Darby, demonstrating his ability to work with diverse organizational cultures and technical requirements. Academically, Tarun holds exceptional credentials including an MSc in Information Systems and MBA in Finance and Operations Management from Loyola University Chicago, where he graduated summa cum laude with Beta Gamma Sigma and Alpha Sigma Nu honors. His educational foundation is further strengthened by Bachelor's degrees in Biology, Math, Computer Science, and Business Administration, plus advanced programs from MIT and Stanford in AI, Blockchain, and Entrepreneurship. His extensive certifications as an Agile/Scrum trainer, Java/.NET developer, Machine Learning specialist, and InfoSec expert validate his technical proficiency and commitment to continuous learning, making him an ideal trainer for organizations seeking comprehensive technology education and transformation guidance.'

21 Students
245 Courses
English, Malay, Spanish
25 Years
Loading...
Zaini Shafie TVET Consultant and Trainer Teaching

Zaini Shafie is a highly experienced and accomplished technical trainer with an extensive background in manufacturing, quality, and process improvement. With a robust career spanning over two decades, Zaini has dedicated 16 years to training within the Technical and Vocational Education and Training (TVET) sector. His academic credentials include a Postgraduate degree in Engineering Business Management from Warwick University, obtained in 2009, and a Bachelor of Mechanical Engineering with Second Class Upper Honours from Universiti Teknologi Malaysia (UTM), completed in 2004. These qualifications have laid a strong foundation for his expertise in engineering and business management. Zaini's professional achievements are notable, including obtaining the first NADCAP approval for M&I AC7130 with zero findings, showcasing his commitment to excellence and precision. He has also played pivotal roles as a facilitator and project leader in LEAN Six-Sigma, KAIZEN, and cost-saving projects, demonstrating his ability to drive efficiency and innovation within organizations. His skills are further validated by his professional qualifications as an IASSC Lean Six Sigma Black Belt, Certified GD&T Y14.5 Boeing specialist, Craftsman Certification in Precision Machining, and Internal Auditor for AS9100D & ISO9000 standards. As an HRD Corp Accredited Trainer, Zaini offers a comprehensive range of training programs that cater to various aspects of manufacturing and quality assurance. His courses include Geometric Dimensioning & Tolerancing Y14.5, Metrology & Basic Measuring Instruments, MSA/GR&R, SPC & Process Capability, 5’S Workplace Organization, the 7 QC Tools/Advance techniques, Lean Manufacturing/Lean Six Sigma methodologies, RCCA strategies, Control Plan development, FMEA analysis, Poka Yoke/Mistake Proofing techniques, AS9103 Variation Management of Key Characteristics, AS9102 FAI Requirements compliance, and NADCAP M&I standards. Zaini's dedication to continuous improvement is evident through his numerous certifications as a trainer across various disciplines. His ability to impart knowledge effectively makes him an invaluable asset to any organization seeking to enhance their technical capabilities and operational efficiencies.

3 Courses
English

Minimum Qualification

undergraduate

Target Audience

students
entry level
engineers
mid level managers
senior managers

Methodologies

lecture
slides
case studies
labs
group discussion
q&A

FAQs

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