The Basic Tolerance Stack-Up Analysis

Master the art of tolerance stack-up analysis with our comprehensive training program designed for mechanical design professionals. Gain expertise in identifying and applying different types of tolerances through hands-on exercises led by industry experts. Elevate your skills by integrating geometric dimensioning and tolerancing principles into your designs. Enroll now to enhance your proficiency in advanced techniques such as statistical probability and loop analyses.

updated
intermediate
The Basic Tolerance Stack-Up Analysis
We price match

Public Pricing

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 13000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 5600
Material Fees: MYR 600
Total Fees: MYR 6200

Features

2 days
14 modules
32 intakes
Full life-time access
English

Classification

Industry Specific Course
  • Tailored to specific industry needs
  • Focuses on specialized tools and techniques
  • Ensures alignment with current and future standards
  • Provides targeted, practical training
  • Verified by industry experts

Subsidies

HRDC Claimable logo

What you'll learn

  • Create simple tolerance stack-up sketches using step-by-step methods.
  • Identify different types of tolerances including worst-case and statistical.
  • Conduct advanced tolerance stack-up techniques using coordinate dimensions.
  • Understand the importance of tolerance analysis in mechanical design.
  • Recognize common mistakes in tolerance analysis and how to avoid them.
  • Apply geometric dimensioning and tolerancing (GD&T) to stack-up analyses.
  • Perform statistical tolerance analysis with real-life applications.

Why should you attend?

Tolerance stack-up analysis is a critical aspect of mechanical design, ensuring that parts fit and function together as intended. This course begins with an introduction to tolerance analysis, highlighting its importance in the design process. Participants will explore different types of tolerances, including worst-case and statistical approaches, through hands-on exercises that reinforce theoretical concepts. The course delves into the basics of tolerance stack-up, teaching participants how to create sketches and apply equi-bilateral tolerancing. Step-by-step calculation methods are introduced, allowing learners to develop simple tolerance stack-up sketches effectively. As the course progresses, advanced techniques such as coordinate dimensions and runout are covered, along with a comparison between worst-case and statistical tolerance analyses using RSS and Monte Carlo methods. Integration of geometric dimensioning and tolerancing (GD&T) is another key focus area. Participants will learn about profile, position, and form controls while applying GD&T principles to stack-up analyses. The course also addresses common mistakes in tolerance analysis, helping learners identify errors in provided examples. Practical applications are emphasized throughout the course, with exercises on multi-part assembly analysis and determining gaps using various techniques. Advanced concepts such as integrated tolerance stack computation for parts versus assemblies are explored, alongside specialized techniques like floating versus fixed fastener assembly analysis. Finally, statistical tolerance analysis is examined in depth, with real-life applications and adjustments using safety factors. The course concludes with loop analyses for tolerance stack-up and the application of trigonometry in calculating worst-case conditions.

Course Syllabus

Day 1 - Tolerance Analysis Fundamentals
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Day 2 - Basic Stack-Up Methods
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2

Minimum Qualification

undergraduate

Target Audience

engineers

Methodologies

lecture
slides
case studies
group assignment
labs
q&A

FAQs

Why should you attend?

Tolerance stack-up analysis is a critical aspect of mechanical design, ensuring that parts fit and function together as intended. This course begins with an introduction to tolerance analysis, highlighting its importance in the design process. Participants will explore different types of tolerances, including worst-case and statistical approaches, through hands-on exercises that reinforce theoretical concepts. The course delves into the basics of tolerance stack-up, teaching participants how to create sketches and apply equi-bilateral tolerancing. Step-by-step calculation methods are introduced, allowing learners to develop simple tolerance stack-up sketches effectively. As the course progresses, advanced techniques such as coordinate dimensions and runout are covered, along with a comparison between worst-case and statistical tolerance analyses using RSS and Monte Carlo methods. Integration of geometric dimensioning and tolerancing (GD&T) is another key focus area. Participants will learn about profile, position, and form controls while applying GD&T principles to stack-up analyses. The course also addresses common mistakes in tolerance analysis, helping learners identify errors in provided examples. Practical applications are emphasized throughout the course, with exercises on multi-part assembly analysis and determining gaps using various techniques. Advanced concepts such as integrated tolerance stack computation for parts versus assemblies are explored, alongside specialized techniques like floating versus fixed fastener assembly analysis. Finally, statistical tolerance analysis is examined in depth, with real-life applications and adjustments using safety factors. The course concludes with loop analyses for tolerance stack-up and the application of trigonometry in calculating worst-case conditions.

What you'll learn

  • Create simple tolerance stack-up sketches using step-by-step methods.
  • Identify different types of tolerances including worst-case and statistical.
  • Conduct advanced tolerance stack-up techniques using coordinate dimensions.
  • Understand the importance of tolerance analysis in mechanical design.
  • Recognize common mistakes in tolerance analysis and how to avoid them.
  • Apply geometric dimensioning and tolerancing (GD&T) to stack-up analyses.
  • Perform statistical tolerance analysis with real-life applications.

Course Syllabus

Day 1 - Tolerance Analysis Fundamentals
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Day 2 - Basic Stack-Up Methods
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2
We price match

Public Pricing

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 13000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 5600
Material Fees: MYR 600
Total Fees: MYR 6200

Features

2 days
14 modules
32 intakes
Full life-time access
English

Classification

Industry Specific Course
  • Tailored to specific industry needs
  • Focuses on specialized tools and techniques
  • Ensures alignment with current and future standards
  • Provides targeted, practical training
  • Verified by industry experts

Subsidies

HRDC Claimable logo

Minimum Qualification

undergraduate

Target Audience

engineers

Methodologies

lecture
slides
case studies
group assignment
labs
q&A

FAQs

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