Reliability & Failure Analysis

Master critical reliability engineering and failure analysis techniques through this intensive hands-on program. Develop expertise in Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), and LabVIEW simulation while learning advanced testing methodologies and predictive maintenance strategies. Gain practical experience with real-world case studies, interactive workshops, and team-based projects that prepare you for immediate application in manufacturing and engineering environments.

Face-to-Face Jul 17-22, 2025 9:00 AM - 5:00 PM Habil Hadi Mohammed
updated
intermediate
Reliability & Failure Analysis
We price match

Public Pricing

MYR 12000

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 26000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 11200
Material Fees: MYR 600
Total Fees: MYR 11800

Features

4 days
28 modules
13 intakes
Full life-time access
English

Classification

Focus Area Course
  • Addresses skill gaps across industries
  • Emphasizes emerging technologies and practices
  • Enhances workforce capabilities
  • Verified by industry experts
  • Broadly applicable across sectors

Subsidies

HRDC Claimable logo

What you'll learn

  • Execute Failure Mode and Effects Analysis (FMEA) processes including Design FMEA (D-FMEA) and Process FMEA (P-FMEA) with severity, occurrence, and detection assessments
  • Utilize advanced failure analysis techniques including Scanning Electron Microscopy (SEM), X-ray inspection, and Automated Optical Inspection (AOI)
  • Apply fundamental reliability engineering concepts including Mean Time Between Failures (MTBF), failure rates, and availability calculations in manufacturing environments
  • Design and implement predictive maintenance systems using vibration, thermal, and acoustic sensors with trend monitoring capabilities
  • Create comprehensive control plans linked to FMEA outputs and integrate Design for Reliability (DfR) principles into product development processes
  • Develop and implement LabVIEW Virtual Instruments (VI) for failure simulation, real-time monitoring, and data acquisition integration
  • Conduct comprehensive Root Cause Analysis (RCA) and Business Failure Analysis (BFA) using logic trees, fishbone diagrams, and fault tree methodologies

Why should you attend?

This comprehensive training program provides participants with essential skills in reliability engineering and failure analysis methodologies. The course begins with fundamental concepts including Mean Time Between Failures (MTBF), Mean Time To Failure (MTTF), failure rates, and availability metrics, while distinguishing between reliability and quality principles. Participants explore various failure types in manufacturing environments, focusing on Printed Circuit Board (PCB) assembly issues such as solder fatigue and trace burnout, along with Surface Mount Technology (SMT), box-build, and connector failures across mechanical, electrical, and thermal categories. The program emphasizes practical Root Cause Analysis (RCA) and Business Failure Analysis (BFA) techniques through interactive activities and case simulations. Participants master logic tree construction, fishbone diagrams, and fault tree analysis while engaging in hands-on workshops. The course integrates LabVIEW software training for failure simulation and monitoring, enabling participants to create Virtual Instruments (VI) for thermal overstress detection and real-time system monitoring with data acquisition integration. Advanced topics include Failure Mode and Effects Analysis (FMEA) methodologies, distinguishing between Design FMEA (D-FMEA) and Process FMEA (P-FMEA), along with severity, occurrence, and detection assessments. The program covers reliability testing techniques including Highly Accelerated Life Testing (HALT), burn-in procedures, and Environmental Stress Screening (ESS) applications. Participants learn failure analysis techniques using Scanning Electron Microscopy (SEM), X-ray inspection, In-Circuit Testing (ICT), and Automated Optical Inspection (AOI). The course culminates with team-based projects integrating all learned concepts, followed by presentations and peer evaluations to reinforce practical application of reliability engineering principles.

Course Syllabus

MTBF, MTTF, Failure Rate, Availability
Reliability vs. Quality
Jabil-specific reliability KPIs
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 3
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 4

Instructor

Loading...
Habil Hadi Mohammed Mechanical Engineer Teaching

Habil Hadi Mohammed is a highly skilled Mechanical Engineer with a robust academic and professional background, currently pursuing a PhD in Biomedical Engineering at Universiti Putra Malaysia (UPM). His research focuses on 'Additive Manufacturing,' supported by UPM funding. Prior to his doctoral studies, he completed a Master's degree in Manufacturing Systems Engineering from the same university, where he excelled with a CGPA of 3.81/4. His dissertation explored the innovative use of single-mode fibre lasers for surface polishing of FDM printed parts. Habil's academic journey began with a Bachelor's degree in Mechanical Engineering from Salahaddin University-Hawler, Erbil, where he developed an internal ballistics model for artillery gun projectiles. In addition to his academic pursuits, Habil has accumulated significant industry experience. As of January 2024, he serves as a Developer Engineer for an international company based in Switzerland. In this role, he designs and develops machines using both 3D printing and conventional manufacturing techniques such as milling and turning. He successfully built and tested prototypes using self-built 3D printers and collaborates with Micro Precision Manufacturing (MPM) to support full-scale production processes. Since 2021, Habil has also been contributing as a Research Fellow at UPM's Faculty of Engineering. His work includes software development for multi-material Functionally Graded Material (FGM) 3D printers and designing automated sports equipment in collaboration with the Department of Sport Studies. He is actively involved in developing hydroponic plant systems and object-specific 3D printers for industry partners. Before his current roles, Habil gained managerial experience as an Area Manager at COZMO Market in Sulaymaniyah from 2016 to 2018, where he oversaw multiple departments and significantly increased sales through strategic planning. He also worked as a Sales Representative for BIODERMA during this period, achieving notable sales success. Habil's technical skills are complemented by various certifications in data management, visualization, programming languages like Python and C/C++, and design tools such as AutoCAD and Fusion360. His participation in numerous webinars and conferences highlights his commitment to continuous learning and staying abreast of emerging technologies. Fluent in Kurdish, Arabic, and English, Habil is well-equipped to engage with diverse teams across global platforms.

22 Courses
English
8 Years

Minimum Qualification

undergraduate

Target Audience

engineers

Methodologies

lecture
slides
case studies
labs
group discussion
q&A

Why should you attend?

This comprehensive training program provides participants with essential skills in reliability engineering and failure analysis methodologies. The course begins with fundamental concepts including Mean Time Between Failures (MTBF), Mean Time To Failure (MTTF), failure rates, and availability metrics, while distinguishing between reliability and quality principles. Participants explore various failure types in manufacturing environments, focusing on Printed Circuit Board (PCB) assembly issues such as solder fatigue and trace burnout, along with Surface Mount Technology (SMT), box-build, and connector failures across mechanical, electrical, and thermal categories. The program emphasizes practical Root Cause Analysis (RCA) and Business Failure Analysis (BFA) techniques through interactive activities and case simulations. Participants master logic tree construction, fishbone diagrams, and fault tree analysis while engaging in hands-on workshops. The course integrates LabVIEW software training for failure simulation and monitoring, enabling participants to create Virtual Instruments (VI) for thermal overstress detection and real-time system monitoring with data acquisition integration. Advanced topics include Failure Mode and Effects Analysis (FMEA) methodologies, distinguishing between Design FMEA (D-FMEA) and Process FMEA (P-FMEA), along with severity, occurrence, and detection assessments. The program covers reliability testing techniques including Highly Accelerated Life Testing (HALT), burn-in procedures, and Environmental Stress Screening (ESS) applications. Participants learn failure analysis techniques using Scanning Electron Microscopy (SEM), X-ray inspection, In-Circuit Testing (ICT), and Automated Optical Inspection (AOI). The course culminates with team-based projects integrating all learned concepts, followed by presentations and peer evaluations to reinforce practical application of reliability engineering principles.

What you'll learn

  • Execute Failure Mode and Effects Analysis (FMEA) processes including Design FMEA (D-FMEA) and Process FMEA (P-FMEA) with severity, occurrence, and detection assessments
  • Utilize advanced failure analysis techniques including Scanning Electron Microscopy (SEM), X-ray inspection, and Automated Optical Inspection (AOI)
  • Apply fundamental reliability engineering concepts including Mean Time Between Failures (MTBF), failure rates, and availability calculations in manufacturing environments
  • Design and implement predictive maintenance systems using vibration, thermal, and acoustic sensors with trend monitoring capabilities
  • Create comprehensive control plans linked to FMEA outputs and integrate Design for Reliability (DfR) principles into product development processes
  • Develop and implement LabVIEW Virtual Instruments (VI) for failure simulation, real-time monitoring, and data acquisition integration
  • Conduct comprehensive Root Cause Analysis (RCA) and Business Failure Analysis (BFA) using logic trees, fishbone diagrams, and fault tree methodologies

Course Syllabus

MTBF, MTTF, Failure Rate, Availability
Reliability vs. Quality
Jabil-specific reliability KPIs
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 1
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 2
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 3
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
Lunch
1 hour
Short Break
15 mins
Short Break
15 mins
Short Break
15 mins
Recap and Q&A
15 mins
End of Day 4
We price match

Public Pricing

MYR 12000

Corporate Pricing

Pax:

Training Fees: MYR 6500/day
Total Fees: MYR 26000 ++

Training Provider Pricing

Pax:

Training Fees: MYR 11200
Material Fees: MYR 600
Total Fees: MYR 11800

Features

4 days
28 modules
13 intakes
Full life-time access
English

Classification

Focus Area Course
  • Addresses skill gaps across industries
  • Emphasizes emerging technologies and practices
  • Enhances workforce capabilities
  • Verified by industry experts
  • Broadly applicable across sectors

Subsidies

HRDC Claimable logo

Instructor

Loading...
Habil Hadi Mohammed Mechanical Engineer Teaching

Habil Hadi Mohammed is a highly skilled Mechanical Engineer with a robust academic and professional background, currently pursuing a PhD in Biomedical Engineering at Universiti Putra Malaysia (UPM). His research focuses on 'Additive Manufacturing,' supported by UPM funding. Prior to his doctoral studies, he completed a Master's degree in Manufacturing Systems Engineering from the same university, where he excelled with a CGPA of 3.81/4. His dissertation explored the innovative use of single-mode fibre lasers for surface polishing of FDM printed parts. Habil's academic journey began with a Bachelor's degree in Mechanical Engineering from Salahaddin University-Hawler, Erbil, where he developed an internal ballistics model for artillery gun projectiles. In addition to his academic pursuits, Habil has accumulated significant industry experience. As of January 2024, he serves as a Developer Engineer for an international company based in Switzerland. In this role, he designs and develops machines using both 3D printing and conventional manufacturing techniques such as milling and turning. He successfully built and tested prototypes using self-built 3D printers and collaborates with Micro Precision Manufacturing (MPM) to support full-scale production processes. Since 2021, Habil has also been contributing as a Research Fellow at UPM's Faculty of Engineering. His work includes software development for multi-material Functionally Graded Material (FGM) 3D printers and designing automated sports equipment in collaboration with the Department of Sport Studies. He is actively involved in developing hydroponic plant systems and object-specific 3D printers for industry partners. Before his current roles, Habil gained managerial experience as an Area Manager at COZMO Market in Sulaymaniyah from 2016 to 2018, where he oversaw multiple departments and significantly increased sales through strategic planning. He also worked as a Sales Representative for BIODERMA during this period, achieving notable sales success. Habil's technical skills are complemented by various certifications in data management, visualization, programming languages like Python and C/C++, and design tools such as AutoCAD and Fusion360. His participation in numerous webinars and conferences highlights his commitment to continuous learning and staying abreast of emerging technologies. Fluent in Kurdish, Arabic, and English, Habil is well-equipped to engage with diverse teams across global platforms.

22 Courses
English
8 Years

Minimum Qualification

undergraduate

Target Audience

engineers

Methodologies

lecture
slides
case studies
labs
group discussion
q&A
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