APQP, Control Plan, and PPAP: Understanding and Implementing

Zaini Shafie is a highly experienced and accomplished technical trainer with an extensive background in manufacturing, quality, and process improvement. With a robust career spanning over two decades, Zaini has dedicated 16 years to training within the Technical and Vocational Education and Training (TVET) sector. His academic credentials include a Postgraduate degree in Engineering Business Management from Warwick University, obtained in 2009, and a Bachelor of Mechanical Engineering with Second Class Upper Honours from Universiti Teknologi Malaysia (UTM), completed in 2004. These qualifications have laid a strong foundation for his expertise in engineering and business management. Zaini's professional achievements are notable, including obtaining the first NADCAP approval for M&I AC7130 with zero findings, showcasing his commitment to excellence and precision. He has also played pivotal roles as a facilitator and project leader in LEAN Six-Sigma, KAIZEN, and cost-saving projects, demonstrating his ability to drive efficiency and innovation within organizations. His skills are further validated by his professional qualifications as an IASSC Lean Six Sigma Black Belt, Certified GD&T Y14.5 Boeing specialist, Craftsman Certification in Precision Machining, and Internal Auditor for AS9100D & ISO9000 standards. As an HRD Corp Accredited Trainer, Zaini offers a comprehensive range of training programs that cater to various aspects of manufacturing and quality assurance. His courses include Geometric Dimensioning & Tolerancing Y14.5, Metrology & Basic Measuring Instruments, MSA/GR&R, SPC & Process Capability, 5’S Workplace Organization, the 7 QC Tools/Advance techniques, Lean Manufacturing/Lean Six Sigma methodologies, RCCA strategies, Control Plan development, FMEA analysis, Poka Yoke/Mistake Proofing techniques, AS9103 Variation Management of Key Characteristics, AS9102 FAI Requirements compliance, and NADCAP M&I standards. Zaini's dedication to continuous improvement is evident through his numerous certifications as a trainer across various disciplines. His ability to impart knowledge effectively makes him an invaluable asset to any organization seeking to enhance their technical capabilities and operational efficiencies.

Tasmeea Rahman is a highly skilled and versatile professional with a rich background in both academia and industry. Currently serving as a Freelance Corporate Trainer at Abundent in Kuala Lumpur, Malaysia, Tasmeea specializes in developing content and providing training on a wide array of subjects including Machine Learning, Data Analysis with Python, MS Excel, Power BI, Minitab, Jaspersoft, Apache Superset, TIBCO Spotfire, and various electrical and mechanical 2D/3D design tools such as AutoCAD and Autodesk Fusion 360. Her role also encompasses project management training. Previously, Tasmeea worked as an Adjunct Lecturer at Leading University in Sylhet, Bangladesh where she was involved in curriculum development and delivering engaging lectures on electrical and electronics courses. She has hands-on experience in teaching subjects like electrical circuits, VLSI design, digital signal processing, and microprocessors. Before her academic stint, she served as a Design Engineer at ALCOVE in Dhaka, Bangladesh where she was responsible for providing electrical and architectural drawings along with planning and executing projects. Tasmeea holds a Ph.D. in Project Management from Universiti Putra Malaysia with a perfect CGPA of 4.00/4.00. She also earned a Master of Engineering Management from the same university and an MBA in Marketing from the University of Dhaka. Her educational foundation is built on a Bachelor's Degree in Electrical and Electronics Engineering from United International University in Bangladesh. In addition to her formal education, Tasmeea has several certifications including Train the Trainer Certification from HRD Corp and Agile Project Management Certifications from Google via Coursera. She is proficient in multiple engineering software tools and programming languages including MATLAB, AutoCAD, C++, Assembly language, and Python. Fluent in both Bengali and English, Tasmeea is committed to continuous learning and professional development.

Habil Hadi Mohammed is a highly skilled Mechanical Engineer with a robust academic and professional background, currently pursuing a PhD in Biomedical Engineering at Universiti Putra Malaysia (UPM). His research focuses on 'Additive Manufacturing,' supported by UPM funding. Prior to his doctoral studies, he completed a Master's degree in Manufacturing Systems Engineering from the same university, where he excelled with a CGPA of 3.81/4. His dissertation explored the innovative use of single-mode fibre lasers for surface polishing of FDM printed parts. Habil's academic journey began with a Bachelor's degree in Mechanical Engineering from Salahaddin University-Hawler, Erbil, where he developed an internal ballistics model for artillery gun projectiles. In addition to his academic pursuits, Habil has accumulated significant industry experience. As of January 2024, he serves as a Developer Engineer for an international company based in Switzerland. In this role, he designs and develops machines using both 3D printing and conventional manufacturing techniques such as milling and turning. He successfully built and tested prototypes using self-built 3D printers and collaborates with Micro Precision Manufacturing (MPM) to support full-scale production processes. Since 2021, Habil has also been contributing as a Research Fellow at UPM's Faculty of Engineering. His work includes software development for multi-material Functionally Graded Material (FGM) 3D printers and designing automated sports equipment in collaboration with the Department of Sport Studies. He is actively involved in developing hydroponic plant systems and object-specific 3D printers for industry partners. Before his current roles, Habil gained managerial experience as an Area Manager at COZMO Market in Sulaymaniyah from 2016 to 2018, where he oversaw multiple departments and significantly increased sales through strategic planning. He also worked as a Sales Representative for BIODERMA during this period, achieving notable sales success. Habil's technical skills are complemented by various certifications in data management, visualization, programming languages like Python and C/C++, and design tools such as AutoCAD and Fusion360. His participation in numerous webinars and conferences highlights his commitment to continuous learning and staying abreast of emerging technologies. Fluent in Kurdish, Arabic, and English, Habil is well-equipped to engage with diverse teams across global platforms.