APQP Control Plan PPAP Training - Quality Management Mastery
Master the intricacies of Advanced Product Quality Planning (APQP), Control Plans, and Production Part Approval Process (PPAP) under expert guidance. Enroll in our specialized training program designed to equip you with essential skills for effective quality management. Gain practical insights into implementing robust processes that align with industry standards.
Public Pricing
Corporate Pricing
Pax:
Training Provider Pricing
Pax:
Features
Classification
Industry Specific Course
- Tailored to specific industry needs
- Focuses on specialized tools and techniques
- Ensures alignment with current and future standards
- Provides targeted, practical training
- Verified by industry experts
Subsidies
What you'll learn
- Understand the relationship between APQP, PPAP, and Control Plans.
- Explore integration of APQP with ISO 9001 and IATF 16949 standards.
- Gain proficiency in conducting pilot production runs and MSA.
- Develop skills in creating DFMEA, PFMEA, and control plans.
- Identify best practices for supplier quality management.
- Learn the five phases of APQP for effective product development.
- Utilize FMEA for risk assessment and mitigation.
Why should you attend?
This course provides a comprehensive exploration of Advanced Product Quality Planning (APQP), Control Plans, and the Production Part Approval Process (PPAP). It begins with an introduction to quality planning, emphasizing the significance of APQP in product development and its interconnection with PPAP and Control Plans. Participants will gain insights into the fundamentals of APQP, including its definition, objectives, and the five critical phases that guide successful implementation. The course delves into each phase of APQP, starting with planning and defining programs by understanding customer requirements and conducting preliminary risk assessments. It progresses through product design and development, focusing on techniques like Design Failure Mode and Effects Analysis (DFMEA) and Design for Manufacturability and Assembly (DFM/A). The process design phase covers creating process flow diagrams and conducting Process Failure Mode and Effects Analysis (PFMEA). Participants will learn about the purpose and types of control plans, developing frameworks to ensure quality consistency. A case study session allows learners to apply their knowledge in real-world scenarios, identifying potential pitfalls and best practices. The course also covers product and process validation through pilot production runs, Measurement Systems Analysis (MSA), and capability studies. An overview of PPAP highlights its objectives, submission requirements, and detailed review of elements such as design records and material performance tests. The course concludes with advanced topics like integrating APQP with other quality standards, managing supplier quality, risk management strategies using FMEA, documentation practices for compliance, future trends in quality planning influenced by Industry 4.0, big data analytics, and emerging technologies.
Course Syllabus
Day 1 - Quality Planning Fundamentals
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 1
Day 2 - APQP Phase Development
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 2
Day 3 - Control Plans Introduction
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 3
Ratings and Reviews
Instructor
Instructor
Instructor
Instructor
Dr. Esther Suria Kala is a highly accomplished ICT consultant and corporate trainer with nearly 30 years of extensive experience in information technology, project management, and organizational development. As the founder of Angel Software Solutions, she has established herself as a versatile and dedicated professional who delivers cutting-edge training solutions across Malaysia and internationally.
Her academic credentials are exceptional, including a PhD in Psychology with a focus on Human Behaviour and Human Resources, an MBA in Finance, and degrees in both Computer Science and Human Resources. Currently pursuing a second PhD in IT Information Security, Dr. Esther demonstrates an unwavering commitment to continuous learning and staying at the forefront of technological advancement. Her educational foundation is complemented by an impressive array of professional certifications, including Microsoft Certified Trainer (MCT), CISSP, ITIL, SAP Certified Associate, Certified Cyber Security Professional, Data Scientist, AI Engineering, and ECBA certifications.
Dr. Esther's technical expertise spans an extensive range of domains, from traditional programming languages like Java, C++, and PHP to modern technologies including Python, AI coding, machine learning, RPA, and IR 4.0 microservices. She is proficient in database management systems including Microsoft SQL Server and Oracle, web development frameworks, and enterprise solutions like SAP Crystal Reports and SharePoint Server. Her knowledge extends to cybersecurity, ethical hacking, network administration, and data analytics, making her uniquely qualified to address both technical and strategic business challenges.
As a trainer, Dr. Esther excels in bridging the gap between technical complexity and practical application. She delivers comprehensive training programs for both IT and non-IT professionals, covering everything from software development and cloud computing to soft skills such as digital marketing, business analysis, customer service, and project management. Her ability to communicate effectively in both English and Bahasa Malaysia enables her to connect with diverse audiences across different organizational levels.
Her impressive client portfolio includes leading organizations such as Maybank, Telekom Malaysia, Malaysian Airlines, Tenaga Nasional Berhad, Bank Negara, Ministry of Education, Ministry of Finance, and numerous multinational corporations. This extensive experience across banking, telecommunications, government, aviation, and technology sectors demonstrates her adaptability and deep understanding of varied industry requirements. Recognized with the Outstanding Achievement Award in Information Technology from University Malaya in 2013, Dr. Esther continues to empower organizations through innovative training solutions that drive digital transformation and professional excellence.
Instructor Reviews
Tasmeea Rahman
Data Analytics & Engineering Training Specialist"Tasmeea was an excellent teacher. Very pleasant, willing to assist and answer concerns, and continuously asked how she could assist more. She made the course enjoyable as well as informative."
"Thank you so much for your invaluable guidance. I really enjoyed it and appreciated how much fun you made it! I feel much more equipped to cope with difficult challenges."
"The training was both fascinating and beneficial. Many members of the staff commented on how useful it was. Tasmeea delivers the topic with authority, wit, and passion."
FAQ
Frequently Asked Questions About This Course
Why should you attend?
This course provides a comprehensive exploration of Advanced Product Quality Planning (APQP), Control Plans, and the Production Part Approval Process (PPAP). It begins with an introduction to quality planning, emphasizing the significance of APQP in product development and its interconnection with PPAP and Control Plans. Participants will gain insights into the fundamentals of APQP, including its definition, objectives, and the five critical phases that guide successful implementation. The course delves into each phase of APQP, starting with planning and defining programs by understanding customer requirements and conducting preliminary risk assessments. It progresses through product design and development, focusing on techniques like Design Failure Mode and Effects Analysis (DFMEA) and Design for Manufacturability and Assembly (DFM/A). The process design phase covers creating process flow diagrams and conducting Process Failure Mode and Effects Analysis (PFMEA). Participants will learn about the purpose and types of control plans, developing frameworks to ensure quality consistency. A case study session allows learners to apply their knowledge in real-world scenarios, identifying potential pitfalls and best practices. The course also covers product and process validation through pilot production runs, Measurement Systems Analysis (MSA), and capability studies. An overview of PPAP highlights its objectives, submission requirements, and detailed review of elements such as design records and material performance tests. The course concludes with advanced topics like integrating APQP with other quality standards, managing supplier quality, risk management strategies using FMEA, documentation practices for compliance, future trends in quality planning influenced by Industry 4.0, big data analytics, and emerging technologies.
What you'll learn
- Understand the relationship between APQP, PPAP, and Control Plans.
- Explore integration of APQP with ISO 9001 and IATF 16949 standards.
- Gain proficiency in conducting pilot production runs and MSA.
- Develop skills in creating DFMEA, PFMEA, and control plans.
- Identify best practices for supplier quality management.
- Learn the five phases of APQP for effective product development.
- Utilize FMEA for risk assessment and mitigation.
Course Syllabus
Day 1 - Quality Planning Fundamentals
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 1
Day 2 - APQP Phase Development
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 2
Day 3 - Control Plans Introduction
Short Break
15 minsRecap and Q&A
15 minsLunch
1 hourShort Break
15 minsRecap and Q&A
15 minsEnd of Day 3
Instructor Reviews
Tasmeea Rahman
Data Analytics & Engineering Training Specialist"Tasmeea was an excellent teacher. Very pleasant, willing to assist and answer concerns, and continuously asked how she could assist more. She made the course enjoyable as well as informative."
"Thank you so much for your invaluable guidance. I really enjoyed it and appreciated how much fun you made it! I feel much more equipped to cope with difficult challenges."
"The training was both fascinating and beneficial. Many members of the staff commented on how useful it was. Tasmeea delivers the topic with authority, wit, and passion."
Public Pricing
Corporate Pricing
Pax:
Training Provider Pricing
Pax:
Features
Classification
Industry Specific Course
- Tailored to specific industry needs
- Focuses on specialized tools and techniques
- Ensures alignment with current and future standards
- Provides targeted, practical training
- Verified by industry experts
Subsidies
Ratings and Reviews
Instructors
Dr. Esther Suria Kala is a highly accomplished ICT consultant and corporate trainer with nearly 30 years of extensive experience in information technology, project management, and organizational development. As the founder of Angel Software Solutions, she has established herself as a versatile and dedicated professional who delivers cutting-edge training solutions across Malaysia and internationally.
Her academic credentials are exceptional, including a PhD in Psychology with a focus on Human Behaviour and Human Resources, an MBA in Finance, and degrees in both Computer Science and Human Resources. Currently pursuing a second PhD in IT Information Security, Dr. Esther demonstrates an unwavering commitment to continuous learning and staying at the forefront of technological advancement. Her educational foundation is complemented by an impressive array of professional certifications, including Microsoft Certified Trainer (MCT), CISSP, ITIL, SAP Certified Associate, Certified Cyber Security Professional, Data Scientist, AI Engineering, and ECBA certifications.
Dr. Esther's technical expertise spans an extensive range of domains, from traditional programming languages like Java, C++, and PHP to modern technologies including Python, AI coding, machine learning, RPA, and IR 4.0 microservices. She is proficient in database management systems including Microsoft SQL Server and Oracle, web development frameworks, and enterprise solutions like SAP Crystal Reports and SharePoint Server. Her knowledge extends to cybersecurity, ethical hacking, network administration, and data analytics, making her uniquely qualified to address both technical and strategic business challenges.
As a trainer, Dr. Esther excels in bridging the gap between technical complexity and practical application. She delivers comprehensive training programs for both IT and non-IT professionals, covering everything from software development and cloud computing to soft skills such as digital marketing, business analysis, customer service, and project management. Her ability to communicate effectively in both English and Bahasa Malaysia enables her to connect with diverse audiences across different organizational levels.
Her impressive client portfolio includes leading organizations such as Maybank, Telekom Malaysia, Malaysian Airlines, Tenaga Nasional Berhad, Bank Negara, Ministry of Education, Ministry of Finance, and numerous multinational corporations. This extensive experience across banking, telecommunications, government, aviation, and technology sectors demonstrates her adaptability and deep understanding of varied industry requirements. Recognized with the Outstanding Achievement Award in Information Technology from University Malaya in 2013, Dr. Esther continues to empower organizations through innovative training solutions that drive digital transformation and professional excellence.
FAQ
Frequently Asked Questions About This Course
Our Offers
Academy for Trainers Academy for Trainers
Teach what you love. Abundent Academy gives you the tools you need to run your own trainings! We provide you with the platform, the students, the materials, and the support you need to succeed!
- Higher trainer payouts
- Ready-made course materials
- Student management system
- AI digital marketing assistant
Academy for Corporates Academy for Corporates
Get unlimited access to all of Abundent Academy's carefully curated courses for your team, all organized according to learning paths and roles! Perfect for companies looking to upskill their workforce and stay ahead in the tech industry.
- Carefully curated courses
- Role-based learning paths
- Team progress tracking
- Gap Identification and Analysis
Academy for Partners Academy for Partners
White-label IT training delivery for training providers. We become your behind-the-scenes delivery arm so you can say yes to more clients without hiring more trainers.
- Expand your training catalog
- 40+ expert trainers ready
- White-label delivery
- You keep client relationships
Top companies choose Abundent Academy
